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Magnesium Smelting Line

Magnesium Smelting Line

Capacity:5000-20000(t/a)
Main Materials:Dolomite,Ferrosilicon,Flurite Powder
Main Equipment:vertical preheater, ball mill, rotary kiln
 

Magnesium Smelting Line Overview

Henan Zhengzhou Mining Machinery Co., Ltd began to manufacture equipments for Mg smelting industry from 1988, and focused on the technology upgrading and utilization. During 2003-2005, the company invented Vertical pre-heater for the calcination of dolomite. This kind of new pre-heater saves fuel by 40% and increases the output by 30%. The exhaust gas is recycled and dust emission can be controlled under 50mg/m3. This kind of new pre-heater takes up more than 85% in the market share. The company has got the patent of energy-saving rotary kiln, vertical pre-heater and vertical cooler.


Magnesium Smelting Line Advantages

1. Saving energy
The refractory lining of the rotary kiln consists of the outer insulation made of light refractory brick and inner compound refractory bricks. Such kind of lining will reduce the heat emission on the shell surface of the rotary kiln as much as possible. The pre-heater at the end of the rotary kiln will recycle the heat to preheat the material and save fuel by 40% and increase the output by 30%.
2. Low consumption
The vertical cooler at the discharge end of rotary kiln recycles the heat of the calcined dolomite which is discharged from the rotary kiln, and will preheat the secondary air up to 600℃. The vertical cooler is integrated with kiln hood to prevent the waste caused by heat emission from the discharged calcined dolomite.
3. Environmental protection
Two phases of dust collection including cyclone filter and bag filter, will control the dust emission below the limitation of the national standard.
4. High degree of automation
PLC control system improve the job efficiency.
PRODUCTION TECHNOLOGY
We are the leading company of magnesium production lines both at home and abroad,in the year 2011,we have signed an annual output of 100000 tons of magnesium metal project with the world iron and steel giant Korean Pohang iron.
Pidgeon process is applied in the company’s Mg smelting technology. This kind of process is advanced and reliable technology.
Qualified dolomite is transported into the rotary kiln for calcination; Calcined dolomite is mixed with fluorite and ferrosilicon and then pressed into briquette. The briquette is put into retorts where there is vacuum, and then deoxidized into crystallized Magnesium, which is called crude Mg. Crude Mg is smelted and refined to get pure Mg. The complete production line is divided into several systems including raw material storage, dolomite calcination, grinding&briquetting, reduction and refining.
Step1: Calcined--The calcined dolomite granular
a.Process introduction: As a result of mining dolomite is too large in volume,So crushing and calcining bulk dolomite, make its become particles.
b.Main Products:Jaw Crusher,Conveyor,Vibrating screen,Vertical preheater,Rotary kiln,Vertical cooler,etc.
Step2:Grinding and balling--Raw material production and storage
a.Process introduction: Calcined dolomite, using a ball mill and other equipment to the grinding ball material, storage after production well.
b.The main equipment:Electronic batching scale,Bucket elevator, Ball mill, Screw conveyer ,FU chain conveyor,etc.
Step3:Reduction treatment -Reduction treatment raw materials
a.Process introduction: Refine the raw materials, product the qualified products and sales.
b.List of equipment and processes:Reduction furnace,Wind machine Vacuum pump,Jet pump,etc.
Step4:Refine--produce a product
a.Process introduction:Use of a series of equipment, refine the raw material, create quality products and sales them.
b.The main equipments:Refining furnace,Electronic moisture device,Pouring pump,Continuous casting machine,etc.

Magnesium Smelting Line CONFIGURATION

Item name Parameter for different production capacity
5000t/a 10000t/a 15000t/a  
Vibration screen ZSGB1020 ZSGB1020 ZSGB1230  
Inclined Belt Conveyor DJ.B500 DJ.B500 DJ.B650  
Vertical Preheater Quadrangle Hexagon Octagon  
Rotary kiln Φ2.5×40m Φ3.0×50m Φ3.3×55m  
Vertical cooler 3.6×3.6 3.6×3.6 3.6×3.6  
Cyclone filter Ø2500 Ø2800 2×Ø2000  
High temp. bag filter ZL2100 ZL2350 ZL3300  
High temp. fan N=315kW N=355kW N=500kW  
Bag filter ZM32-4 ZM32-5 ZM64-4  
Ball mill MQG1.83×7m MQG2.2×7m MQG2.4×7m  
Briquetter 3*LYQ5.0 3*LYQ6.0 4*LYQ6.0  
Jaw crusher PEF150×750 PEF150×750 PEF250×750  
 

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Zk corp product inquiry or order requirements, Please enter your demand such as Raw material type, Capacity etc. and we will contact you within one business day, and all your information is kept confidential and is not shared with any third parties. Email: ec03@zkcorp.com

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